Fiber-To-The-Home Cable Manufacturing Line – Cutting-edge Production System
Have you realized that contemporary fiber optic cabling setups are capable of running at speeds of up to 190 m per minute? This incredible efficiency is made possible by innovative production methods tailored to high-speed production.
Such setups are built to manage diverse wire variants, including service cables and tight buffered cables. Their efficient construction, often under 26 m, makes them ideal for modern facilities.
Incorporation into automated manufacturing systems ensures seamless operations. Through MES/ERP connectivity, these fiber ribbone line assembly lines deliver unmatched exactness and performance. This makes them a top choice for enterprises striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Efficient fabrication processes are key to satisfying the rising demand for reliable connectivity. These configurations are engineered to produce high-quality light-transmitting wires that power current communication infrastructures. With advanced technology, they ensure exactness and speed in every step of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line comprises a unified setup to produce fiber-to-the-home drop cables. These cables consist of uncoated strands secured with iron or FRP materials, combined with shielding casings. This produces a long-lasting and high-performance option for fast digital connectivity.
It works with diverse materials, such as PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Additionally, the four-head fiber discharge system offers accurate strain regulation, keeping stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are revolutionizing the way optical fibers are manufactured. Our high-tech system merges exactness, performance, and modern advancements to produce superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a specialized 50mm extruder designed for precise material distribution. It guarantees uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP System Compatibility | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies offers considerable gains to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Benefit |
|---|---|
| High-Speed Production | Superior output rate |
| Efficient Power Usage | Lower energy costs |
| ≤0.02dB/km Loss | Top operational efficacy |
| 1000mm Working Height | Enhanced operator comfort |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.